TECHNICAL INFORMATION

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DE-COILER

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• Capacity: 2500t

• Coil width: 197 mm (max.)

• Non-motorized

• Double head as optional

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PUNCHING UNIT

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• Capacity: 10t (for punching of holes at variable distance along the profile)

• Hydraulic drive for punching of holes with 10mmx20mm oval shapes

• 1 set of punching die for drawing#2046 and #2047

• Working pressure :200 bar

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ROLLFORMING MACHINE

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• Production Speed: 6 - 16 m/min

• Inlet guiding unit

• 12 Stations for forming operations

• Shafts are supported on bearings ( SKF-FAG) by stands on both ends

• STANDS: Operator side-movable to change from one model of profile rollers to another) ,drive side-fixed

• Roll space: 190 mm

• Shaft diameter: 55mm

• Multi-station rollers for forming and calibration from Cold work tool steelS1.2379, precisely machined and heat treated in the vacuum environment (56-58 HRc)

• Power is transferred from electric motor-main gearbox to the lower shaft of last station

• Power is transferred from the shaft of last station to other stations by means of gear trains

• Rollers for forming and calibration made of S 4140 alloy steel precisely machined and heat treated at 55-57 HRC and re-machined after hardening for long lifetime

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CUTTING UNIT

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• Types: Stop type

• Hydraulic system

• Capacity: 20t

• Cutting in various lengths

• 3 sets of cutting die made from high alloyed cold work tool steel hardened about 60-62 HRC

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AUTOMATION SYSTEM

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• SIEMENS  PLC System, Infinitely adjustment of production speed from 1m/min.-16m/min.

• SIEMENS, EATON and MITSUBISHI Brands

• Data input entry product length and quantity

• Protection with metallic fence and electrical sensors

• Synchronize operation of machines on the line

• There are emergency stop buttons as needed. (min. 3 buttons)